Gasifiers Project

Energy is a big requirement of the industry and its cost is increasing day by day. Now, we are offering a solution to reduce energy cost in the shape of Producer gas. In this process solid Coal/ biomass get converted into clean combustible gas (Producer Gas) by means of a process known as thermal gasification Considering the requirement of industry for huge amount of energy.

We are offering coal gasifiers and this technology is once again fullfilling the requirement of the industries due to following advantages, being
Economical Affordable & Eco friendly.

Coal gasification converts coal into Producer Gas, which is a clean combustible gaseous fuel. This gas can substitute any petroleum derived fuel, such as, furnace oil (FO), light diesel oil (LDO), high speed diesel (HSD) or liquefied petroleum gas (LPG). Thus, by converting into gas, coal can substitute the petroleum derived fuels and at much lesser cost.

The gasification of solid fuel is accomplished in air sealed, closed chamber known as Gasifier under slight suction or pressure relative to ambient pressure.

About Gasifer:

The Gasifier is essentially a reactor, where various complex physical & chemical processes take place like Drying, Heating, Pyrolysing, Particle Oxidation & finally Reduction as it flows through it.

The payback period of a gasifier installation is usually less than 12 months. To substitute oil / LPG used in any equipment, a gasifier of appropriate capacity is installed in the same premises and a gas pipeline is laid from the gasifier to the utilization equipment. Preferably, the gasifier should be installed as close to the utilization equipment as possible. The producer gas is not stored. Its generation is matched to the consumption.

Salient Features of Gasifier :

Typical payback is within 12 months

Fully Automated Gasification system & Burners

Very low maintenance, no operative risk, easy to operate

Compact Foot Print

Multi Fuel systems

Dry Gas System

Zero Tar/ Effluent system

Highest Overall Efficiency

Cost Comparison with Diesel

The study is based on following assumption of fuel consumptions: (Existing Consumption of Diesel / day :1000 Litters)

Cost Comparison of Producer Gas with Diesel
Sr.	Description	Unit of Measure	Value
1	HSD Consumption/ Day	Liters	1000
2	HSD Consumption/ Day @average density of 0.84	Kg	840
3	Average GCV of HSD	Kcal/Kg	9345
4	GCV Required/Day	Kcal	7849800
5	HSD expenses/ Day @Rs. 60/ Lts	Rs.	60000
6	HSD expenses/ Month @ Rs. 60/ Lts	Rs.	1800000
7	GCV Coal (Indonesian)	Kcal/Kg	4600
8	Coal Required/ day @ 85% efficiency	Kg	2000
9	Coal expenses/ Day @ Rs. 9/ Kg	Rs.	18000
10	Coal expenses/ month @ Rs. 9/ Kg	Rs.	540000
11	Power Expenses/ day - 12 KW @ Rs 7 / Unit	Rs.	2000
12	Power Expenses/ Month - 12 KW @ Rs 7 / Unit	Rs.	60000
13	Water Expenses/ Month	Rs.	45000
14	Spares etc per month	Rs.	10000
15	Labour Charges per Month (3 Skilled and 3 Unskilled)	Rs.	75000
16	Saving per Month	Rs.	1050000
17	Saving per Annum	Rs.	12600000
18	Installation Cost	Rs.	7000000
19	Modifications in Existing system	Rs.	1000000
20	Total capital investment	Rs.	8000000
21	Payback Period	Month	8